Manufacturing case studies from across the HVM Catapult
Our case studies provide snapshots from the exciting work we’re doing with businesses, researchers, and government across the UK.
CASE STUDY
Intelligent handling system design and integration
MTC developed an AI driven sorting system for separating intermediate and low-level nuclear decommissioning waste.
10 April 2025
CASE STUDY
Safety critical railway components
An ultrasonic inspection process can detect fracture defects in challenging rail-side conditions.
30 March 2025
CASE STUDY
Teaching the skills for low-carbon technologies
Teaching college students how renewables and green technology works.
30 March 2025
CASE STUDY
MTC and AMRC’s factory design and development
Collaboration between MTC and AMRC Cymru, part of the University of Sheffield, to design a reconfigurable factory for scalable production of both fuel cells and electrolysers.
2 July 2024
CASE STUDY
The Manufacturing Technology Centre worked with High Value Manufacturing Catapult colleagues and a Winter Paralympian to develop an award-winning sit-ski that’s lighter and more aerodynamic than conventional models.
24 January 2024
CASE STUDY
Process rig for production of innovative heart treatment devices
Working collaboratively with the University of St Andrews, the MTC designed a system to enable the production of groundbreaking prototype medical devices.
8 December 2023
CASE STUDY
Hydrogen Innovation Initiative
Accelerating the UK’s hydrogen vision with the Hydrogen Innovation Initiative
8 December 2023
CASE STUDY
Using robotics to reduce chemicals in agriculture
The MTC helped Bardsley England increase yield, save costs on chemicals and slash emissions with autonomous crop inspection.
6 February 2023
CASE STUDY
The robotic system is powered by Recycleye Vision – a world-leading AI computer vision system which detects all items on waste streams by material, item, and even brand.
3 February 2022
CASE STUDY
Waste slate turned into roof tiles
The MTC team modelled the full production process of Carapace’s tiles, identifying crucial areas of improvement at each step. By moving to a system of easily interchangeable tooling, they were able to slash downtime for retooling to 10 minutes.
3 February 2022
CASE STUDY
Metal additive manufacturing for lightweight helicopter parts
A process design and topology optimisation study was undertaken, beginning with a baseline stress analysis for a current machined-from-solid AlSi10Mg aluminium alloy handle, in order to evaluate different AM handle designs and also a hollow handle, indicating weight savings of between 20% and 45% were possible.
3 February 2022
CASE STUDY
Seismic II takes schools to the next level
Large public works, like schools and hospitals, are increasingly benefitting from the faster delivery of modern methods of construction, such as modular building. The catch is that there are many platforms for modular structures that can prove incompatible, leading to potential waste and increased cost.
3 February 2022
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