Manufacturing case studies from across the HVM Catapult

Our case studies provide snapshots from the exciting work we’re doing with businesses, researchers, and government across the UK.

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CASE STUDY

Rethinking the bottle – sustainable design for toddlers

CPI and SLN Sustainability redesigned a toddler water bottle using circular, data-driven design to balance safety, functionality and sustainability from the start.

14 January 2026

CASE STUDY

Development of laser cutting for dry carbon fibre preforms

MTC and NCC worked together to develop laser cutting for high-rate thick dry fibre preforms.

23 June 2025

CASE STUDY

Intelligent handling system design and integration

MTC developed an AI driven sorting system for separating intermediate and low-level nuclear decommissioning waste.

10 April 2025

CASE STUDY

Safety critical railway components

An ultrasonic inspection process can detect fracture defects in challenging rail-side conditions.

30 March 2025

CASE STUDY

Teaching the skills for low-carbon technologies

Teaching college students how renewables and green technology works.

30 March 2025

CASE STUDY

MTC and AMRC’s factory design and development

Collaboration between MTC and AMRC Cymru, part of the University of Sheffield, to design a reconfigurable factory for scalable production of both fuel cells and electrolysers.

2 July 2024

CASE STUDY

Sitting on top of the world

The Manufacturing Technology Centre worked with High Value Manufacturing Catapult colleagues and a Winter Paralympian to develop an award-winning sit-ski that’s lighter and more aerodynamic than conventional models.

24 January 2024

CASE STUDY

Process rig for production of innovative heart treatment devices

Working collaboratively with the University of St Andrews, the MTC designed a system to enable the production of groundbreaking prototype medical devices.

8 December 2023

CASE STUDY

Hydrogen Innovation Initiative

Accelerating the UK’s hydrogen vision with the Hydrogen Innovation Initiative

8 December 2023

CASE STUDY

Using robotics to reduce chemicals in agriculture

The MTC helped Bardsley England increase yield, save costs on chemicals and slash emissions with autonomous crop inspection.

6 February 2023

CASE STUDY

Smart waste management

The robotic system is powered by Recycleye Vision – a world-leading AI computer vision system which detects all items on waste streams by material, item, and even brand.

3 February 2022

CASE STUDY

Waste slate turned into roof tiles

The MTC team modelled the full production process of Carapace’s tiles, identifying crucial areas of improvement at each step. By moving to a system of easily interchangeable tooling, they were able to slash downtime for retooling to 10 minutes.

3 February 2022

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