CASE STUDY
Metal additive manufacturing for lightweight helicopter parts
A process design and topology optimisation study was undertaken, beginning with a baseline stress analysis for a current machined-from-solid AlSi10Mg aluminium alloy handle, in order to evaluate different AM handle designs and also a hollow handle, indicating weight savings of between 20% and 45% were possible.
3 February 2022
CASE STUDY
Lightweight battery concept drives down emissions
The new concept is not only highly cost effective and sustainable but is now ready for transformation into an industry demonstrator.
3 February 2022
CASE STUDY
Key role in Driving the Electric Revolution
The UK is planning to reach net zero carbon emissions by 2050, with 78% of the reduction in carbon emissions planned for 2035. Such an ambitious target calls for radical restructuring of all forms of transport.
3 February 2022
CASE STUDY
Lightweighting the iconic Ford Transit
With over 30kgs saved from every production vehicle in this area alone, the next Ford Transit will be a lighter, more fuel-efficient van with lower emissions.
3 February 2022
CASE STUDY
Seismic II takes schools to the next level
Large public works, like schools and hospitals, are increasingly benefitting from the faster delivery of modern methods of construction, such as modular building. The catch is that there are many platforms for modular structures that can prove incompatible, leading to potential waste and increased cost.
3 February 2022
CASE STUDY
Smart, sustainable homes for the future
An estimated 345,000 homes need to be built in the UK each year to meet demand. To reach the Government’s target of net zero by 2050, each of them will need to have impeccable green credentials. Achieving this requires examining radical solutions.
3 February 2022
CASE STUDY
Smart robotics makes magnet placement 60 times faster
Sheffield-based magnetic gear technology company Magnomatics wanted to explore how robotic technologies can optimise manufacturing processes and drive big productivity improvements for its wind turbine generators.
3 February 2022
CASE STUDY
Environmentally friendly solution for wind turbine installation
With funding from the Offshore Wind Growth Partnership, the NCC worked with Cedeco to develop an early-stage concept for a composite gripper, which would hold an offshore wind turbine leg in place without so much need for environmentally invasive reinforcement.
3 February 2022
CASE STUDY
End-to-end hydrogen – supporting critical infrastructure
Hydrogen is a powerful fuel source that has the potential to revolutionise a number of sectors, including transport. With almost zero carbon emissions and a high energy density, this abundant gas promises to be a key element of delivering net zero whilst satisfying the increasing national need for energy.
3 February 2022
CASE STUDY
Creating jobs in nuclear energy
Nuclear is an obvious answer, but lead times are lengthy and the financing challenges for large reactors are formidable.
3 February 2022
CASE STUDY
Pressing ahead with rehab revolution
The AMRC has helped a Sheffield SME transform healthcare by making a rehabilitation innovation 11% lighter and cutting the cost of manufacturing for three components by a combined 73%.
3 February 2022
CASE STUDY
Supporting patients with cerebral palsy
The current standing frames have a number of limitations, including high cost of manufacture, ease of use for medical professionals and carers, and the bespoke nature of each frame making it difficult to re-adapt them for other patients.
3 February 2022