Manufacturing case studies from across the HVM Catapult
Our case studies provide snapshots from the exciting work we’re doing with businesses, researchers, and government across the UK.
Helping Advanced Clothing Solutions to cut environment impact by 90%
NMIS’ work helped ACS Clothing to reduce its environmental impact by 90% and secure £10m private investment, now set to fund a new UK-based facility and jobs.
CASE STUDY
Lift-off for UK capabilities in urban air mobility composites
The NCC and WMG support Vertical Aerospace in growing their product range in the urban air mobility market, which is estimated to be worth £800bn by 2040
8 December 2023
CASE STUDY
Process rig for production of innovative heart treatment devices
Working collaboratively with the University of St Andrews, the MTC designed a system to enable the production of groundbreaking prototype medical devices.
8 December 2023
CASE STUDY
Waste slate turned into roof tiles
The MTC team modelled the full production process of Carapace’s tiles, identifying crucial areas of improvement at each step. By moving to a system of easily interchangeable tooling, they were able to slash downtime for retooling to 10 minutes.
3 February 2022
CASE STUDY
As the lead on industrial processes, the HVM Catapult has identified the key areas that should be of global focus: net zero design and make; and tracking emissions throughout manufacturing supply chains.
3 February 2022
CASE STUDY
Metal additive manufacturing for lightweight helicopter parts
A process design and topology optimisation study was undertaken, beginning with a baseline stress analysis for a current machined-from-solid AlSi10Mg aluminium alloy handle, in order to evaluate different AM handle designs and also a hollow handle, indicating weight savings of between 20% and 45% were possible.
3 February 2022
CASE STUDY
Magway cuts costs with sustainable bio-composite
The growth in online shopping has exploded in the past decade and with COVID-19 as a backdrop, the one-click delivery of household goods is not only convenient, it’s also safer.
3 February 2022
CASE STUDY
Lightweight battery concept drives down emissions
The new concept is not only highly cost effective and sustainable but is now ready for transformation into an industry demonstrator.
3 February 2022
CASE STUDY
Key role in Driving the Electric Revolution
The UK is planning to reach net zero carbon emissions by 2050, with 78% of the reduction in carbon emissions planned for 2035. Such an ambitious target calls for radical restructuring of all forms of transport.
3 February 2022
CASE STUDY
Seismic II takes schools to the next level
Large public works, like schools and hospitals, are increasingly benefitting from the faster delivery of modern methods of construction, such as modular building. The catch is that there are many platforms for modular structures that can prove incompatible, leading to potential waste and increased cost.
3 February 2022
CASE STUDY
Smart, sustainable homes for the future
An estimated 345,000 homes need to be built in the UK each year to meet demand. To reach the Government’s target of net zero by 2050, each of them will need to have impeccable green credentials. Achieving this requires examining radical solutions.
3 February 2022
CASE STUDY
Environmentally friendly solution for wind turbine installation
With funding from the Offshore Wind Growth Partnership, the NCC worked with Cedeco to develop an early-stage concept for a composite gripper, which would hold an offshore wind turbine leg in place without so much need for environmentally invasive reinforcement.
3 February 2022
CASE STUDY
End-to-end hydrogen – supporting critical infrastructure
Hydrogen is a powerful fuel source that has the potential to revolutionise a number of sectors, including transport. With almost zero carbon emissions and a high energy density, this abundant gas promises to be a key element of delivering net zero whilst satisfying the increasing national need for energy.
3 February 2022
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