Manufacturing case studies from across the HVM Catapult

Our case studies provide snapshots from the exciting work we’re doing with businesses, researchers, and government across the UK.

Helping Advanced Clothing Solutions to cut environment impact by 90%

NMIS’ work helped ACS Clothing to reduce its environmental impact by 90% and secure £10m private investment, now set to fund a new UK-based facility and jobs.

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CASE STUDY

Lift-off for UK capabilities in urban air mobility composites

The NCC and WMG support Vertical Aerospace in growing their product range in the urban air mobility market, which is estimated to be worth £800bn by 2040

8 December 2023

CASE STUDY

Metal additive manufacturing for lightweight helicopter parts

A process design and topology optimisation study was undertaken, beginning with a baseline stress analysis for a current machined-from-solid AlSi10Mg aluminium alloy handle, in order to evaluate different AM handle designs and also a hollow handle, indicating weight savings of between 20% and 45% were possible.

3 February 2022

CASE STUDY

Seismic II takes schools to the next level

Large public works, like schools and hospitals, are increasingly benefitting from the faster delivery of modern methods of construction, such as modular building. The catch is that there are many platforms for modular structures that can prove incompatible, leading to potential waste and increased cost.

3 February 2022

CASE STUDY

Environmentally friendly solution for wind turbine installation

With funding from the Offshore Wind Growth Partnership, the NCC worked with Cedeco to develop an early-stage concept for a composite gripper, which would hold an offshore wind turbine leg in place without so much need for environmentally invasive reinforcement.

3 February 2022

CASE STUDY

Helping construction reopen safely

Social distancing is key to reopening sections of the economy that have needed to close during the COVID-19 pandemic. Due to the group nature of the work, social distancing has particularly hit the UK construction sector, meaning many sites have been unable to operate normally.

3 February 2022

CASE STUDY

Leading the Ventilator Challenge

On the 16th of March 2020, the Government asked UK industry to support the NHS in its fight against COVID-19. The VentilatorChallengeUK (VCUK) Consortium, led by the HVM Catapult’s outgoing CEO Dick Elsy and made up of more than 33 businesses from the aerospace, automotive and medical sectors, came together at speed to build medical ventilators.

3 February 2022

CASE STUDY

Saving the Great British cuppa

Many manufacturers and distributors struggled to meet this demand, with basic products like toilet rolls, tea and pasta disappearing from shelves. Big brand firms were not immune from the difficulties, even household names like Tetley Tea, owned by Tata Consumer Products Ltd (TCPL).

3 February 2022

Large manufacturing equipment

CASE STUDY

Putting UK innovation on the world stage

The ‘thoroughbred, highly educated, expert approach’ of the AMRC has helped a South Yorkshire SME to revolutionise how top tier professional golfers practise and how we all watch the game on TV.

3 February 2022

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