Manufacturing case studies from across the HVM Catapult
Our case studies provide snapshots from the exciting work we’re doing with businesses, researchers, and government across the UK.
Helping Advanced Clothing Solutions to cut environment impact by 90%
NMIS’ work helped ACS Clothing to reduce its environmental impact by 90% and secure £10m private investment, now set to fund a new UK-based facility and jobs.
CASE STUDY
MTC and AMRC’s factory design and development
Collaboration between MTC and AMRC Cymru, part of the University of Sheffield, to design a reconfigurable factory for scalable production of both fuel cells and electrolysers.
2 July 2024
CASE STUDY
Simulations identify real savings for heat treatment users
Potential for 21,800 tonnes less CO2 emissions in the UK alone from Nuclear AMRC's on heat treatment on the AI6S collaborative project.
8 December 2023
CASE STUDY
Lift-off for UK capabilities in urban air mobility composites
The NCC and WMG support Vertical Aerospace in growing their product range in the urban air mobility market, which is estimated to be worth £800bn by 2040
8 December 2023
CASE STUDY
Slashing waste for recyclable Alternative Pallets
WMG helped the Alternative Pallet Company save 6 tonnes of waste per month and build a profitable new product line
6 February 2023
CASE STUDY
Using robotics to reduce chemicals in agriculture
The MTC helped Bardsley England increase yield, save costs on chemicals and slash emissions with autonomous crop inspection.
6 February 2023
CASE STUDY
The robotic system is powered by Recycleye Vision – a world-leading AI computer vision system which detects all items on waste streams by material, item, and even brand.
3 February 2022
CASE STUDY
As the lead on industrial processes, the HVM Catapult has identified the key areas that should be of global focus: net zero design and make; and tracking emissions throughout manufacturing supply chains.
3 February 2022
CASE STUDY
Metal additive manufacturing for lightweight helicopter parts
A process design and topology optimisation study was undertaken, beginning with a baseline stress analysis for a current machined-from-solid AlSi10Mg aluminium alloy handle, in order to evaluate different AM handle designs and also a hollow handle, indicating weight savings of between 20% and 45% were possible.
3 February 2022
CASE STUDY
Seismic II takes schools to the next level
Large public works, like schools and hospitals, are increasingly benefitting from the faster delivery of modern methods of construction, such as modular building. The catch is that there are many platforms for modular structures that can prove incompatible, leading to potential waste and increased cost.
3 February 2022
CASE STUDY
Environmentally friendly solution for wind turbine installation
With funding from the Offshore Wind Growth Partnership, the NCC worked with Cedeco to develop an early-stage concept for a composite gripper, which would hold an offshore wind turbine leg in place without so much need for environmentally invasive reinforcement.
3 February 2022
CASE STUDY
End-to-end hydrogen – supporting critical infrastructure
Hydrogen is a powerful fuel source that has the potential to revolutionise a number of sectors, including transport. With almost zero carbon emissions and a high energy density, this abundant gas promises to be a key element of delivering net zero whilst satisfying the increasing national need for energy.
3 February 2022
CASE STUDY
Creating jobs in nuclear energy
Nuclear is an obvious answer, but lead times are lengthy and the financing challenges for large reactors are formidable.
3 February 2022
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