Advanced Assembly

Advanced assembly is the general term for applications that assemble and inspect the fundamental parts to form a final product or sub-component. Industry is increasingly seeking to automate complex manual assembly tasks in order to improve manufacturing flexibility, speed and quality, while also reducing costs.

The HVM Catapult brings together advanced technologies such as robotics, augmented reality and large volume metrology to develop innovative, integrated systems that ensure complex structures are assembled perfectly, first time and every time.

The HVM Catapult houses the process knowledge and modelling to support industry in optimizing assembly processes across a number of sectors and for a range of parts. As well as parts for sectors such as aerospace and automotive, the HVM Catapult offers expertise in the area of battery assembly and the assembly of electronic circuits.

Advanced Forming Research Centre (AFRC)

Other Capabilities

The AFRC’s focus is to build and develop capabilities that help businesses overcome manufacturing challenges and become more competitive. By taking a structured approach to innovation, the AFRC helps customers de-risk and accelerate the introduction of new technologies, materials and processes.
Automation

Automation

Automation is the use of various control systems for operating equipment such as machinery, processes in factories, and other applications with minimal or reduced human intervention.

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Composites

Composites

Composite materials are materials made from two or more constituent materials with significantly different physical or chemical properties, that when combined, produce a material with characteristics different from the individual components.

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Design

Design

Design for manufacture is a term used to describe the process of designing products/parts/components in a way that optimises all the manufacturing functions as well as ensuring that design supports the optimisation of cost, quality and regulatory compliance.

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Digital Manufacturing

Digital Manufacturing

Advanced manufacturing is a highly knowledge intensive sector where advances in IT systems have a huge role to play in improving manufacturing intelligence; capturing, sharing and managing big data; supporting collaboration; increasing efficiency & speeding up innovation.

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Machining

Machining

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.

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Materials Characterisation

Materials Characterisation

Materials characterisation refers to the broad and general process by which a material’s structure and properties are probed, measured and tested.

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Metal Forming and Forging

Metal Forming and Forging

Forging is a manufacturing process involving the shaping of metal using localized compressive forces.

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Metrology

Metrology

Metrology (the science of measurement) provides critical quality assurance for manufacturing processes.

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Modelling and Simulation

Modelling and Simulation

Modelling and simulation is getting information about how something will behave without actually testing it in real life.

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Netshape and Additive Manufacturing

Netshape and Additive Manufacturing

Additive Manufacturing (AM) is the process of creating objects directly from digital files via the successive addition of discrete layers of material.

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Powder Technology

Powder Technology

Many of the emerging production methods that produce net shape components begin with powdered metals.

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Resource Efficient and Sustainable Manufacturing

Resource Efficient and Sustainable Manufacturing

The efficient use of resources in manufacturing processes coupled with low carbon and low energy manufacturing processes is a major target across the whole of manufacturing industry.

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Tooling and Fixtures

Tooling and Fixtures

Tooling refers to workings or specialist manufacturing aids which are usually limited in use to a specific production line or the performance of a specific contract or job.

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Visualisation and Virtual Reality

Visualisation and Virtual Reality

Virtual reality refers to a set of techniques in which one interacts with a synthetic (“virtual”) environment that exists solely in the computer.

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